Industrial Racking

Challenges

• Dense racking made manual stocktaking slow and error-prone
• Pick paths relied on experience; onboarding new pickers took long
• Multi-temperature zones (ambient / chilled / frozen) were managed separately

Solution

• ESL on every shelf level showing item, batch and location codes
• WMS integration syncs inventory and pick tasks in real time; LEDs point to target bins
• Low-temperature labels cover chilled and frozen zones under one unified platform

Outcomes

• ✓ Picking efficiency up 40%: LED guidance replaces manual bin search
• ✓ Stocktake staff cut from 12 to 3: automated counts replace manual tallying
• ✓ Error rate down from 5% to 0.3%: location and batch data verified in real time

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